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Top 2GNT Technical Turbo/Nitrous Tech topic #94388
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Subject: "Intercooler install" Previous topic | Next topic
bzossApr-04-06 03:22 PM
Member since Jun 14th 2003
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#94388, "Intercooler install"


          

Ok, I searched this entire forum, and didn't really find what I was looking for.
Basically I am fabbing my own intercooler pipes from scratch. When I was fitting the pipes up for the rough layout, I noticed that on the passenger side, the power steering pump fluid cooling lines that run out to in front of the radiator are right in the freakin' way of where I would like to run the pipes back through.

Basically my question is this. How important are those lines? is there a way around them? and does anyone have any pictures of there intall process for a front mount intercooler? I have one where the in and the out are on seperate sides just so there is no confusion.

I really appreciate the help.

-Brandon

Built block.
Refinished head.
Tuned suspension.
TURBO.

  

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Replies to this topic
RE: Intercooler install, Teamner947, Apr-04-06 03:57 PM, #1
RE: Intercooler install, 97eclipse97, Apr-05-06 04:52 AM, #2
      RE: Intercooler install, bzoss, Apr-05-06 03:46 PM, #3
           RE: Intercooler install, DSMcrazy3, Apr-06-06 04:19 PM, #4
                RE: Intercooler install, GreenRicer, Apr-06-06 05:31 PM, #5
                     RE: Intercooler install, DSMcrazy3, Apr-06-06 08:48 PM, #6
                          RE: Intercooler install, PiKapp504, Apr-10-06 02:35 AM, #7
                          RE: Intercooler install, DSMcrazy3, Apr-13-06 07:34 AM, #8

Teamner947Apr-04-06 03:57 PM
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#94389, "RE: Intercooler install"
In response to Reply # 0




          

Carefully bend them out of the way.


2016 WRX STi Limited (current)
2001 A4 1.8tqms (donated)
1991 GVR4 #1933 (sold)
old.dsmregistry.com/detail.php?carid=218 (dismantled)

  

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97eclipse97Apr-05-06 04:52 AM
Member since Jul 29th 2003
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#94391, "RE: Intercooler install"
In response to Reply # 1


          

Actually a lot of people just remove them altogether and run a small piece of hose from the outlet to the inlet. As long as you are not auto crossing, it shouldn't be a problem. That being said, I left mine on the car, just bending them slightly as Nate said.

'95 GSX - New motor/turbo going in...
'95 TSi AWD - For sale...buy me!
'03.5 MazdaSpeed Protege - Stock daily driver
'97 CBR 600 - Purple is a real man's color

  

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bzossApr-05-06 03:46 PM
Member since Jun 14th 2003
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#94398, "RE: Intercooler install"
In response to Reply # 2


          

what size intercooler pipe did you run?

also, would it be a good idea to unbolt the compressor portion of the turbo, spin it so it points down. If that makes any sence. Anyhow, that way I don't have to loop the pipe up then down, etc. etc.

Also, it is internally wastegated, so would that make a difference because of where the wastegate mounts, and the actuator line might not quite fit right, or can all that move to?
Not sure if any of that made sence, but I am sure you guys can piece it together.

Thanks for the help!

Built block.
Refinished head.
Tuned suspension.
TURBO.

  

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DSMcrazy3Apr-06-06 04:19 PM
Member since Feb 16th 2005
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#94405, "RE: Intercooler install"
In response to Reply # 3


          

Originally posted by bzoss
what size intercooler pipe did you run? also, would it be a good idea to unbolt the compressor portion of the turbo, spin it so it points down. If that makes any sence. Anyhow, that way I don't have to loop the pipe up then down, etc. etc. Also, it is internally wastegated, so would that make a difference because of where the wastegate mounts, and the actuator line might not quite fit right, or can all that move to? Not sure if any of that made sence, but I am sure you guys can piece it together. Thanks for the help!



Yes clock the compressor housing. You'll have to take the bolts that go through the WG mounting bracket completely out, the others you can just unbolt alittle bit. When you have it at the angle you want, look to see the closest holes for the WG bracket. If it's really off, clock it some more. If it's alittle off you should be fine.

-----------------------------
95 Eclipse RS-T
Custom T3 60 Trim turbo kit.



-Josh

  

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GreenRicerApr-06-06 05:31 PM
Member since Jun 18th 2004
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#94406, "RE: Intercooler install"
In response to Reply # 4


          

I dont mean to hack your thread, but I am curious about this same setup, however it is possible to clock the s16g turbo? I haven't tried yet, but I know some you can, and some you cant. Thanks

95 GS-turbo: SOLD
92 Laser AWD- has a lot done, needs a lot more...
88 Suzuki Samurai- Daily beater/mudder

  

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DSMcrazy3Apr-06-06 08:48 PM
Member since Feb 16th 2005
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#94407, "RE: Intercooler install"
In response to Reply # 5


          

I'm not sure if the 16g in the Hahn kit is still a Mitsubishi turbo or not.

That being said, all of the Mitsubishi turbo's I have seen, which aren't many have had their compressor housing held on by a snap ring. You can compress the ring and clock the housing. However if you are internally gated still you cannot do that because the mounts for the wastegate bracket are on the compressor housing in one spot so when you clock it, there is no way for the holes in the bracket to line up with the holes on the compressor housing.

-----------------------------
95 Eclipse RS-T
Custom T3 60 Trim turbo kit.



-Josh

  

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PiKapp504Apr-10-06 02:35 AM
Member since Feb 22nd 2002
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#94442, "RE: Intercooler install"
In response to Reply # 6


          

Unless you weld on another WG Actuator mounting mount. emoji

I've had my compressor housing clocked for WELL over 2 years or so. I'm still using a S16G, bu tI've got custom intercool piping to a GReddy FMIC.

96 Indy Red Dodge Avenger I4 5spd
225.7whp/227.2wtq @ 10psi, currently running 12-14psi.
HRC Stage III turbo setup
JE 8.8:1 pistons
Eagle rods
block bored .020" over
GReddy FMIC w/ custom piping
1G crushed BOV
SPEC Stage 3 clutch
2.5" DP, 2.5" high flow cat, 3" ERT catback w/ Magnaflow muffler and 3" tip.
much much more...

  

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DSMcrazy3Apr-13-06 07:34 AM
Member since Feb 16th 2005
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#94529, "RE: Intercooler install"
In response to Reply # 6


          

Originally posted by DSMcrazy3
However if you are internally gated still you cannot do that because the mounts for the wastegate bracket are on the compressor housing in one spot so when you clock it, there is no way for the holes in the bracket to line up with the holes on the compressor housing.


I THINK it's been covered.. emoji

-----------------------------
95 Eclipse RS-T
Custom T3 60 Trim turbo kit.



-Josh

  

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