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I'm also doing a custom setup after buying a kit off ebay and concluded that the kit was crap, so i've been upgrading it before my install. Although I still don't know all the sizes for certain fittings and hoses, I think you should still do a custom turbo kit. If I had the chance, I'd go back in time and not buy the kit at all. Granted a star or hrc kit wouldn't be as bad as mine but if you upgrade your kit, you'd be spending more money on replacing parts. So with a custom kit, you could build your kit the way you want to build it. You decide what BOV, what turbo, fuel system, etc. If you take the time to read stuff, it really isnt that hard at all.
What I have gathered and need to be gathered... Piping (non intercooled system for right now) Downpipe O2 bung T3 watercooled turbo Turbonetics deltagate vortech fuel pressure riser walbro 255 lph intank pump hks SSQV BOV hosetechniques.com silicone hose kit autometer carbon fiber gauges (a/f, boost, egt) pillar pod flanges (turbo flange, cat flange, wastegate flange, bov flange) hoses (fuel, water) Brass fittings (fuel, water) I have everything but flanges, hoses, and fittings. I plan to install it mid february in sections at a time. First gauges, then fuel system, then the rest.
What you need to get started is... Turbo manifold turbo wastegate (if no internal wastegate) fuel system of some sort I would get a fuel pump AND vortech, dont settle for anything less then vortech Gauges (boost, a/f, egt) assorted piping, cut them and clamp them hose couplings for the downpipe, I think you could route the exhaust from your turbo into your existing downpipe where it connects to the headers, that would save you the hassle of finding/making your own downpipe, you wouldn't have to worry about the O2 sensor All the flanges, hoses, fittings, and clamps you need (can be found at most hardware stores, flanges online or at exhaust shops) I wouldn't run more then 5 pounds on this setup though, but I think that's the bare minimum to get you going
Optional bov you dont need one to get going (not at really low boost), but it is highly recommended that you get one intercooler built bottom end etc. I think that's it, anything else anybody else would like to add?  I wish you a smooth break-in and happy driving.
Mod lists here: http://www.dsmregistry.com/detail.php?carid=1065
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