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Subject: "fuel pump cover stud snapped... options?" Previous topic | Next topic
tim97rsSep-19-04 02:14 PM
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#80765, "fuel pump cover stud snapped... options?"


          

this happen to anyone else. i notice i have some seepage around the seal, this cant be very good. can the stud be replaced, new tank, gasket sealer okay?

thanx

USED TO HAVE...Everything you wish you had, and then some...

You are somebody special Tim, you matter! - from the admins (but nobody likes you, because your username is just like that other guy's, and you whine a lot)

  

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Replies to this topic
RE: fuel pump cover stud snapped... options?, tim97rs, Sep-20-04 11:53 AM, #1
RE: fuel pump cover stud snapped... options?, thedawg, Sep-20-04 11:58 AM, #2
      RE: fuel pump cover stud snapped... options?, ConceptIllusions, Sep-20-04 02:17 PM, #3
           RE: fuel pump cover stud snapped... options?, EclipsedChef, Sep-20-04 02:20 PM, #4
                RE: fuel pump cover stud snapped... options?, tim97rs, Sep-20-04 05:55 PM, #5
                     RE: fuel pump cover stud snapped... options?, Scandelous, Sep-22-04 06:24 PM, #6
                          RE: fuel pump cover stud snapped... options?, EclipsedChef, Sep-23-04 05:30 AM, #7
                               RE: fuel pump cover stud snapped... options?, CrazyEclipse, Sep-23-04 05:52 AM, #8
                                    RE: fuel pump cover stud snapped... options?, turbo8u, Sep-23-04 07:36 AM, #9
                                         RE: fuel pump cover stud snapped... options?, AdministratorStar Turbo Talon, Sep-23-04 09:09 AM, #10
                                              RE: fuel pump cover stud snapped... options?, thedawg, Sep-23-04 11:09 AM, #11
                                                   RE: fuel pump cover stud snapped... options?, turbo8u, Sep-23-04 11:20 AM, #12
                                                        RE: fuel pump cover stud snapped... options?, AdministratorStar Turbo Talon, Sep-23-04 02:09 PM, #13
                                                             RE: fuel pump cover stud snapped... options?, turbo8u, Sep-23-04 08:46 PM, #14
RE: fuel pump cover stud snapped... options?, TeamJasonESi_T, Sep-23-04 03:27 PM, #15
RE: fuel pump cover stud snapped... options?, Justin99RS, Sep-24-04 05:14 AM, #16

tim97rsSep-20-04 11:53 AM
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#80788, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 0


          

anybody?

USED TO HAVE...Everything you wish you had, and then some...

You are somebody special Tim, you matter! - from the admins (but nobody likes you, because your username is just like that other guy's, and you whine a lot)

  

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thedawgSep-20-04 11:58 AM
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#80789, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 1


          

The tank stud? As in one of the 8 studs/nuts that hold the fuel pump onto the tank? Overtorqued it or something?? lol

Well I usually break the fuel pump assembly which is cheap to replace... but never the actual tank itself.

WELD IT! emoji

  

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ConceptIllusionsSep-20-04 02:17 PM
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#80799, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 2


          

whatever you do man just dont try to torch it out...haha... sears makes a really nice bolt extractor kit..



www.cimotorsports.net

  

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EclipsedChefSep-20-04 02:20 PM
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#80800, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 3


          

well Tim, i snapped three off at once and had to replace the entire gas tank. I dont think its possible to removed the leftover stud anyways without removed the tank in the first place and draining it. Either way you're going to have to pull the tank, and when you do this think of how hard its going to be to do by yourself(which i did)


Aem Cold Air AFX 55mm TB
Fidanza Cam Gears NGK Wires
AFX UDP Greddy Header
Gutted Cat Greddy Evo Catback
Energy Suspension MMI Eibach Sportlines
Tokico Blues...always more to come

  

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tim97rsSep-20-04 05:55 PM
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#80820, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 4


          

yea... the stud thats "perminantly" attached to the tank... to much torque emoji its only one stud and i aint plannin on removeing the pump anytime soon, so ya think i can get away with some RTV?

USED TO HAVE...Everything you wish you had, and then some...

You are somebody special Tim, you matter! - from the admins (but nobody likes you, because your username is just like that other guy's, and you whine a lot)

  

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ScandelousSep-22-04 06:24 PM
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#80906, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 5


          

Gas might eat away at the RTV gasket maker.

  

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EclipsedChefSep-23-04 05:30 AM
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#80912, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 6


          

the only thing that worked was jb weld, and even that was eaten through in a few months. replace the tank


Aem Cold Air AFX 55mm TB
Fidanza Cam Gears NGK Wires
AFX UDP Greddy Header
Gutted Cat Greddy Evo Catback
Energy Suspension MMI Eibach Sportlines
Tokico Blues...always more to come

  

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CrazyEclipseSep-23-04 05:52 AM
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#80913, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 7


          

I got thru half of the return fuel line writeup yesterday myself. I snapped off the upper left bolt while taking it off. I honestly dont even know where the bolt went, and half the threads were gone too. Oh well tho, they are overrated. (Didnt fall in tank, dont worry)

If you need to replace the top piece, youu should just go to Satan in my honest opinion.


1998 GS-Turbo KANDY -- For Sale
1999 GS-Non Turbo 10th anniversary Edition

I have been in bed with Dino.....ask me for a picture!

  

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turbo8uSep-23-04 07:36 AM
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#80916, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 8
Sep-23-04 07:37 AM by turbo8u



          

. emoji

_ _ _ _ _ _ _ _ _

96 Black ESi
91 Red TSI AWD (RIP)
02 WRX


"turnin wrenches for nine hours in the pouring rain, just to get the beast up and running again"

Aerospace Certified TIG welder for Precision Castparts in Portland, OR.

JoshSpair.com

  

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AdministratorStar Turbo TalonSep-23-04 09:09 AM
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#80917, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 9




          

Whatever isleft of the stud remove it, grind it cut it whatever you choose, clean the tank out so you dont have a fire. file works nice in the situation. Once you have the stud location flat, using a slow speed cordless dril a tiny hole in the metal when a self tapping screw can go. Install your assy and use a nice self tapping or sheet metal srew to tighten it down. This may keep it from leaking.

There are sealants used around gas tanks, go to a parts store, not a pep boys but a regular parts store and ask for a gas tank repair kit. that should have the sealant in it yo use. If you cant find anything try a tniy bead of plumbers putty on the seal of the pump assy.

Good luck

Terry

96 Eagle talon ESI
Greddy header - Greddy exhaust

97 Eclipse
Star Stage II - Boost/oil/EGT gauges - 3" custom DP/Apexi N1 3" exhaust - SFMU/return line - Apexi SAFC - Stage 2 6 puck Sprung hub MIBA clutch - Shortened shifter - Koni Yellows w/eibach prokit - Stillen Fr/Rr swaybars - ceramic intake - DEI Keyless entry alarm - Niche 17" Shoks

Waiting to be installed: HKS EVC IV, 450 Turbo injectors, GSX Front brakes (need rotors)

  

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thedawgSep-23-04 11:09 AM
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#80925, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 10


          

Originally posted by Star Turbo Talon
using a slow speed cordless dril a tiny hole in the metal


Even though I'm the one that said to weld it, I believe the sarcasm was obvious. This reply though, might not be so obvious.

For the record, cordless drills make sparks. The metal brushes on the commutator arm. Don't fuck around with sparks and fuel tanks.... not unless you have a video camera filming it, and a next-of-kin to post it on 2gnt.


  

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turbo8uSep-23-04 11:20 AM
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#80926, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 11




          

Originally posted by thedawg
Originally posted by Star Turbo Talon using a slow speed cordless dril a tiny hole in the metal
Even though I'm the one that said to weld it, I believe the sarcasm was obvious. This reply though, might not be so obvious. For the record, cordless drills make sparks. The metal brushes on the commutator arm. Don't fuck around with sparks and fuel tanks.... not unless you have a video camera filming it, and a next-of-kin to post it on 2gnt.




_ _ _ _ _ _ _ _ _

96 Black ESi
91 Red TSI AWD (RIP)
02 WRX


"turnin wrenches for nine hours in the pouring rain, just to get the beast up and running again"

Aerospace Certified TIG welder for Precision Castparts in Portland, OR.

JoshSpair.com

  

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AdministratorStar Turbo TalonSep-23-04 02:09 PM
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#80931, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 12




          

Why do you think i told him to clean the damn tank out...jesus christ learn to read...god turby you are such an ass when you try to make everyone else look like idiots.

clean uber out of your eyes

Terry
96 Eagle talon ESI
Greddy header - Greddy exhaust

97 Eclipse
Star Stage II - Boost/oil/EGT gauges - 3" custom DP/Apexi N1 3" exhaust - SFMU/return line - Apexi SAFC - Stage 2 6 puck Sprung hub MIBA clutch - Shortened shifter - Koni Yellows w/eibach prokit - Stillen Fr/Rr swaybars - ceramic intake - DEI Keyless entry alarm - Niche 17" Shoks

Waiting to be installed: HKS EVC IV, 450 Turbo injectors, GSX Front brakes (need rotors)

  

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turbo8uSep-23-04 08:46 PM
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#80953, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 13




          

Originally posted by Star Turbo Talon
Why do you think i told him to clean the damn tank out...jesus christ learn to read...god turby you are such an ass when you try to make everyone else look like idiots. clean uber out of your eyes


hahaha emoji...take a chill pill, i was joking. im not trying to make you look like an idiot. its hilarious watching you guys flip out over stupid shit like this

calm down dude emoji emoji



_ _ _ _ _ _ _ _ _

96 Black ESi
91 Red TSI AWD (RIP)
02 WRX


"turnin wrenches for nine hours in the pouring rain, just to get the beast up and running again"

Aerospace Certified TIG welder for Precision Castparts in Portland, OR.

JoshSpair.com

  

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TeamJasonESi_TSep-23-04 03:27 PM
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#80938, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 0
Sep-23-04 03:29 PM by JasonESi_T

          

I snapped one or two on my old talon.

Don't worry about it. Use the remaining ones and if it's an issue where you smell anything or it's actually leaking, go to Wal-mart or somewhere similar and get this shit call "Seal-All" or something. It's in a yellow tube and is like silicone. At any rate, it's impervious to gasoline and will do the job. When you need to remove it for whatever reason, it easily peals off.

_____________________________________
Jason ESi-T

04' BMW 325Ci
91' Nissan 240SX
98' Eagle Talon ESi (sold)

  

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Justin99RSSep-24-04 05:14 AM
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#80958, "RE: fuel pump cover stud snapped... options?"
In response to Reply # 15


          

when swapping fuel pumps on the avenger recently my friend who claimed to work on cars managed to break 3 of the bastards off...like star turbo talon posted that is the way to do it...we did it right in the car with a grinder and drill, if your not a moron you won't even come close to blowing anything up...we drilled them out, tapped the holes and used strong bolts to hold it down...no problems since. don't bother using sealants...can have as much shit on there as you want, will NEVER stop the leakage...trust me..i tried.

'99 RS
gone, never forgotten

'03 BMW 330i 5speed

'00 Jeep Grand Cherokee Limited 4.7

  

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