|
I just did this same install twice so I know it pretty good.
First thing, if u aren't using air tools or a break bar, then u will need to do the following:
-Remove heat shield -spray every bolt with DW40 or Rusteater. There are 8 head bolts\studs, two bolts for the half section (these two 19mm bolts are screwed in from the bottom of the car, and require LOTS OF DW40), and two bolts on the cat, also spray the O2 sensor.
Step # 1- unhook the O2 sensor harness, and unclip the two flex clips holding the O2 wire on. Dont attempt to remove the O2 sensor with the harness still plugged in, because u will twist the wire and probably tear it.
2-remove all 8 manifold to head bolts\studs. Two of them are doubled nutted and one holds on a coolant line so be careful.
3-jack car up with two stands, and get under front bumper and remove the two 19mm bolts. I had to break out a breaker bar and a big craftsman rachet for this, cheap tools will break before these bolts will.
4-pull top half of stock header off w\O2 attached, take a 7\8th open end wrench and take the O2 sensor out. Quickly put some antiseeze on the threads making sure it doesnt get on the tip of the sensor, just the threads. Screw that into the OBX header top half.
5-Un bolt the two header bolts, these are hard. They are usually rusted and in an award position. Your car is a 95 so expect the worst. After that remove stock down pipe.
6-put the obx header top half on but dont tighten the bolts all the way, just yet. I wouldnt use that crappy gasket it comes with. i would use an OEM gasket (new) from dealership.
7-bolt the obx down pipe onto the cat. next push the down pipe up\onto the top header half.
8-VERY IMPORTANT STEP- make sure u tighten the two half bolts real good, if u dont they will back off and down pipe with hit ground and bend\dent up real quick, happen to me twice. now tighten the manifold to head bolts\studs starting in the center and working your way outward.
Start it up and if it sounds like a tractor, u have an exhaust leak, if u do it is probably at the header half joing spot or the cat bolts arent tight.
|