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streetlightningMay-19-12 07:04 PM
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#136845, "weird knocking sound only 3k~4k rpm"


          

Rebuilt 2.4. New rings and rod bearings.
Buitl blah blah.
I primed the pump with breakin lube. Did the first start, sounded good. Took it up to 2.5k ish rpm.for a bit did fine. Changed oil. Tuner came. Tuned my idle etc, then we stated tuning for 9psi. Running msns full stamd alone.

Problem: im geting a weird knock from seems to be bottom end, hard to tell, when i creep into the 3k~4k area. Then goes away. I cam hear while driving (no boost) and while parked and i move the TB. I had a friend press clutch in and rev it, still there, so i think that eliminates the tob. Oil press has been fine, no real impact to performance that i can tell.. i havent boosted since b.c i want to find out what it is. The tuner did something woth the timing in that are to see if it was spark knock ornsomething to that effect, and playing with thebspark didnt seem to have an impact on the noise. Just change my oil after, and found no shavings. Im going to tear apart the filter and investigate further.

Any one have any ideas?
Thank you.

you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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Replies to this topic
RE: weird knocking sound only 3k~4k rpm, 740 turbo brick, May-19-12 07:18 PM, #1
RE: weird knocking sound only 3k~4k rpm, streetlightning, May-19-12 07:34 PM, #2
      RE: weird knocking sound only 3k~4k rpm, 740 turbo brick, May-19-12 09:47 PM, #3
           RE: weird knocking sound only 3k~4k rpm, Slo2g, May-19-12 10:17 PM, #4
                RE: weird knocking sound only 3k~4k rpm, streetlightning, May-20-12 12:28 AM, #5
                     RE: weird knocking sound only 3k~4k rpm, Slo2g, May-20-12 07:00 AM, #6
                          RE: weird knocking sound only 3k~4k rpm, streetlightning, May-20-12 09:11 AM, #7
RE: weird knocking sound only 3k~4k rpm, streetlightning, May-20-12 05:25 PM, #8
RE: weird knocking sound only 3k~4k rpm, SilvrEclips, May-21-12 06:19 AM, #9
      RE: weird knocking sound only 3k~4k rpm, streetlightning, May-21-12 07:16 AM, #10
           RE: weird knocking sound only 3k~4k rpm, Slo2g, May-21-12 07:23 AM, #11
                RE: weird knocking sound only 3k~4k rpm, SilvrEclips, May-21-12 07:46 AM, #12
                     RE: weird knocking sound only 3k~4k rpm, streetlightning, May-21-12 08:15 AM, #13
                          RE: weird knocking sound only 3k~4k rpm, Slo2g, May-21-12 09:50 AM, #14
                               RE: weird knocking sound only 3k~4k rpm, streetlightning, May-21-12 09:56 AM, #15
                                    RE: weird knocking sound only 3k~4k rpm, streetlightning, May-23-12 11:56 AM, #16
                                         RE: weird knocking sound only 3k~4k rpm, Moderatorbullettdsm, May-28-12 04:35 AM, #17
                                              RE: weird knocking sound only 3k~4k rpm, streetlightning, May-29-12 08:59 PM, #18
                                                   RE: weird knocking sound only 3k~4k rpm, Moderatorxcasbonx, May-30-12 06:23 AM, #19
                                                        RE: weird knocking sound only 3k~4k rpm, streetlightning, May-30-12 08:22 AM, #20
                                                             RE: weird knocking sound only 3k~4k rpm, Moderatorbullettdsm, Jun-03-12 04:29 AM, #21
                                                                  RE: weird knocking sound only 3k~4k rpm, 740 turbo brick, Jun-03-12 09:02 AM, #22

740 turbo brickMay-19-12 07:18 PM
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#136846, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 0




          

What is your AFR at said rpm?


95 Eclipse GS: 10.5:1, Crower 2's and MSII
186 WHP - 150 WTQ
14.697 @ 93.85 MPH......Gone, but not forgotten
99 420A Avenger: Given to my sister
99 GS OZ: Sold
03 Evo 8: Family Car with balls

  

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streetlightningMay-19-12 07:34 PM
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#136847, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 1


          

Id have ro look at the logs but certainly not lean, and it would also depend on load. With little to no loads its like 13.3 area in the 3k rpm range. I dont think its knocking from afr. Im also runing 91 octane. 93 is scarce here. Plus it happens out of boost, im sure it happens in boost to but im sure im in the mid to low 12.xs in that rpm when in boost. Id again have to chrck the log.

you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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740 turbo brickMay-19-12 09:47 PM
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#136848, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 2




          

I was just asking because my car made some scary noises even at light load with 17:1 AFRs. That was before the tune though.


95 Eclipse GS: 10.5:1, Crower 2's and MSII
186 WHP - 150 WTQ
14.697 @ 93.85 MPH......Gone, but not forgotten
99 420A Avenger: Given to my sister
99 GS OZ: Sold
03 Evo 8: Family Car with balls

  

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Slo2gMay-19-12 10:17 PM
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#136849, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 3


          

Piston slap or an incorrect tolerance.

  

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streetlightningMay-20-12 12:28 AM
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#136850, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 4


          

its pretty loud,, it does sound like slap, but its really loud.. ill try to get a clip of it.

what tolerance would be out?

you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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Slo2gMay-20-12 07:00 AM
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#136851, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 5


          

Could be a few different ones, once you get a video of it we can hopefully isolate it a bit more. Does it do it at full operating temp or only when its hot or only when cold?

  

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streetlightningMay-20-12 09:11 AM
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#136852, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 6


          

I havent doen it it while cold, but it does it at op temp and while hot.

you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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streetlightningMay-20-12 05:25 PM
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#136855, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 0


          

heres a VId
http://youtu.be/8q4-ace1vCM

Still does it Op temp or cold.

Tore apart the Oil filter from initial start. Found very little particles. Looked really nice.

Took apart the oil filter that was on during the tuning process, and found this...Im not sure WTF could be this color!?


you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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SilvrEclipsMay-21-12 06:19 AM
Member since Nov 27th 2007
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#136856, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 8


          

That would be your bearings. Time to pull the pan and see what happened. I assume you check all of your bearing clearances

98 Eclipse GS Turbo
Built motor - MS2 - Holset hy35 - Zoom Stg 4 Clutch - 57.5mm TB - ARP Headstuds - Turbonetics wastegate - 3" Turbo back - FMIC - Greddy RZ BOV - Walbro 255 - 650cc Injectors - Fidanza Flywheel - Cobra calipers w/ 13" Rotors - Oil Cooler - DevilsOwn meth injection

1981 Chevy Scottsdale
1987 Nissan 300zx - Chump Car
2001 BMW 325i

  

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streetlightningMay-21-12 07:16 AM
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#136858, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 9


          

Interesting, i didnt think they were that color.. I had a shop assymble my bottom end. Im thinking that under "normal" condtions, their work was fine, but wne i applied boost, the bearing went bye bye. Would this be due to a sloppy job by them? Not like they will do anything bout it, just want to know so i can go else where.. At this rate, with all that material gone.. what do you think the chances of the crank still being good are.. Im plan on working on it to night and atleast getting the pan pulled. Puled the VC and so far everything looks good up top, i havent removed the cams tho.

you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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Slo2gMay-21-12 07:23 AM
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#136859, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 10


          

Yep, bearings. Pull the pan and hope you haven't blued the crank or a rod.

  

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SilvrEclipsMay-21-12 07:46 AM
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#136862, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 11


          

Its very hard to say what caused this, could have been improper bearing clearance, bad machine work, or an oiling issue with the motor itself. I would contact the shop and see if they have some type of warranty on the motor. Running boost would not have caused this issue.

98 Eclipse GS Turbo
Built motor - MS2 - Holset hy35 - Zoom Stg 4 Clutch - 57.5mm TB - ARP Headstuds - Turbonetics wastegate - 3" Turbo back - FMIC - Greddy RZ BOV - Walbro 255 - 650cc Injectors - Fidanza Flywheel - Cobra calipers w/ 13" Rotors - Oil Cooler - DevilsOwn meth injection

1981 Chevy Scottsdale
1987 Nissan 300zx - Chump Car
2001 BMW 325i

  

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streetlightningMay-21-12 08:15 AM
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#136863, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 12
May-21-12 08:37 AM by streetlightning

          

How would I be able to tell if i blued the crank or a rod? Im thining it (the journal) would turn blue b/c of the friction/ heat?


As for oiling:
Bal shafts removed and the holes plugged
The tuner is Erik from ASP. I/He didnt hear any pinging or issues, thats why im so surprised : (
Oil press guage is in the car, i dont see a loss at all. Start up is !80 psi, Idle is ~20-30 Psi. running 5w 20

Oil setup: Remote filter to the pan (connects directly to Oil pump). oil pump is a TKMS -14 SRT oil pump.
I also have IJ crank scraper/Baffles, as well as a DCR head oil restrictor. The car had 0 miles on the build. Just the intila start and a rev to 2.5K after operating temps. Then i changed the oil. and at that point the filter was really clean.

you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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Slo2gMay-21-12 09:50 AM
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#136864, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 13


          

So, either this guy is in your oil pan....


Or you got trash in the oil, most likly from original build, or a tolerance is out of spec.... unfortunatly the only way to know is to pull the pan and inspect. I have seen flakes, albiet smaller, but flakes non the less in a fresh motor from break in. Esp with a new turbo on a new motor.

  

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streetlightningMay-21-12 09:56 AM
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#136865, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 14


          

^ Correct, but i had already ran the motor once to get the trash out. I checked that filter, and there were some particles, but nothing like this, or with the same makeup. Im thinking a sloppy job was done when they assymblued and did the machine work b.c it ran like a champ untll it saw load. but im dropping the pan. i hope that dude with the hammer isnt in there.. lol

you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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streetlightningMay-23-12 11:56 AM
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#136868, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 15


          

Rod bearing in # 3 was toast. and they all looked a little smeared.

How i primed: Put a leaf spring juice ton of greas in the oil pump, i tool it apart and did this , then spun by hand to keep feeing it thru. Installed. Packed the PU. Filled the oil filter with ~3/4 Qt of oil. Filled pan. With No spark or fuel cranked it a few times till i saw pressure. Hooked fuel/spark up. ran . lik i mentioned above, the filter from this time looked very clean.

I took it back to the orginal machine shop.. they said it was a dry start. i then explained how i did it , then they agreed it was a good start, and now they are un sure what happend. He said my rods might be out of round (they are crowers). They assymbled the bottom end, not sure but one would think they would have measured somehting like that..

Took to anothe rmachine shop, same deal, thought it was a dry start, but agree in my start method. They also noted that the orgianl machine shop may have toleance too tight. they are going to go thru the specs and see where it is now, and hopefully be able to prove or disprove it was the orgianl machine shops fault. They both agreed it didnt look like detonation killed it.

They will be going thru the whole thing and replace all the bearing and see if we can save the crank and rod. ts not to bad, so im confident they can save both parts...

you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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ModeratorbullettdsmMay-28-12 04:35 AM
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#136870, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 16


          

can you post pics of the bearings?

Captain Caveman

96 RS Turbo 11.414 @ 119.62 MSNS, Crower 2 NA cams, BW366, 10.5 comp, UDP, 60mm TB, W/A intercooler, 3.55 tranny 567.9whp 430tq
97 RS NA 13.188 @ 103.87 MSnS powered 12.5 comp, Crower 3's and 219.4whp with 175tq
98 RS DD 12.5 comp on stock ECU, LTH, Crower 2's, Koni, GC, Hypercoil, DG hats
99 OZ 5sp Stocker 15.856 @ 85.97
99 GS stocker auto 17.7@77mph!

wiki home page:http://www.2gnt.com/index.php?d=bullettdsm

  

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streetlightningMay-29-12 08:59 PM
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#136877, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 17


          

I will get some when i visit the shop. i talked to them today, and they confirmed the tolerances were way to tight..

Now since its olny got a few miles, less then 75, im wondering if i can recoup some money from the other shop seeing as it was machined and assembled by them.

The crank now has to be machined to 3o over, but the shop has expressed concern about doing so on a performance build. so i got a new crank. now the Question.. with all the "clevites ruined my motor" talk going on, are they really a good option for us? or are mopar main and rod bearing what to go with? The machine shop (the good one) is a clevite heavy shop, they prefer steel backed then AL backed.. but Im torn on what to use..

you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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ModeratorxcasbonxMay-30-12 06:23 AM
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#136878, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 18
May-30-12 06:25 AM by xcasbonx



          

Originally posted by streetlightning
I will get some when i visit the shop. i talked to them today, and they confirmed the tolerances were way to tight..


Originally posted by streetlightning
now the Question.. with all the "clevites ruined my motor" talk going on, are they really a good option for us? or are mopar main and rod bearing what to go with? The machine shop (the good one) is a clevite heavy shop, they prefer steel backed then AL backed.. but Im torn on what to use..


Many have used Clevite around here with no issues. Myself being one of them. Going on strong for over 7 years now. You even said it yourself that the confirmed tolerances were way too tight.

Now there might be some that will have some barking to do about Clevite, but the case here is not the manufacturer, it was the tolerances used when the motor was being assembled.


I contributed to the Wiki.

  

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streetlightningMay-30-12 08:22 AM
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#136879, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 19


          

Im not blaming my problem on my bearings, i knowit was the tolerances, however.. How many build on here are recent? not many..Neons has over a dozen builds 2.0 and 2.4 that are recent, using clevites, and they have ended very badly very early with all simalar bearing issues.. some of which come from builders that have ben doing the 420a for a long time.. thats why i mentioned that. Its not just our platform, if you search around, within the last 6 mon, theres been alot of chatter about a clevite bad batch.. its getting machined right this time, but i want to make sure i dont blow that away with using a junk part... it seems like their QC has gone to shit. Idk. just what ive been reading. i know they have BEEN proven, but that doesnt mean that they are still good, or dont have an issue going on.

you can always trust a dishonest man to be dishonest, honestly, its the honest ones you need to look out for. you never know when they will do something..stupid

  

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ModeratorbullettdsmJun-03-12 04:29 AM
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#136888, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 20
Jun-03-12 04:30 AM by bullettdsm

          

Originally posted by streetlightning
I will get some when i visit the shop. i talked to them today, and they confirmed the tolerances were way to tight..


No need for pics now. Size confirmation says it all

Originally posted by streetlightningHow many build on here are recent? not many.


I've used a couple of sets of Clevites in the last year or so

Originally posted by streetlightning within the last 6 mon, theres been alot of chatter about a clevite bad batch.. its getting machined right this time, but i want to make sure i dont blow that away with using a junk part... it seems like their QC has gone to shit. Idk. just what ive been reading. i know they have BEEN proven, but that doesnt mean that they are still good, or dont have an issue going on.


We have heard the "chatter" also. Current thought is that its a bad batch. BUT it is only chatter to us because we have had no problems (me and my buddy who owns the machine shop). BUT it may be the better part of valor to go OEM Mopar. Hate to make a decision based on just "chatter", but sometimes you gotta do what you gotta do. Better safe than sorry. Go with the devil you know. And all that rot emoji

Captain Caveman

96 RS Turbo 11.414 @ 119.62 MSNS, Crower 2 NA cams, BW366, 10.5 comp, UDP, 60mm TB, W/A intercooler, 3.55 tranny 567.9whp 430tq
97 RS NA 13.188 @ 103.87 MSnS powered 12.5 comp, Crower 3's and 219.4whp with 175tq
98 RS DD 12.5 comp on stock ECU, LTH, Crower 2's, Koni, GC, Hypercoil, DG hats
99 OZ 5sp Stocker 15.856 @ 85.97
99 GS stocker auto 17.7@77mph!

wiki home page:http://www.2gnt.com/index.php?d=bullettdsm

  

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740 turbo brickJun-03-12 09:02 AM
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#136889, "RE: weird knocking sound only 3k~4k rpm"
In response to Reply # 21




          

I have Clevites in mine too and Im around 1100 miles into my motor. I would think something would have happenend by now.


95 Eclipse GS: 10.5:1, Crower 2's and MSII
186 WHP - 150 WTQ
14.697 @ 93.85 MPH......Gone, but not forgotten
99 420A Avenger: Given to my sister
99 GS OZ: Sold
03 Evo 8: Family Car with balls

  

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