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Subject: "Stuck Crank Sprocket" Previous topic | Next topic
CollenteDec-06-06 12:45 PM
Member since Sep 20th 2002
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#102157, "Stuck Crank Sprocket"


          

Hey Guys..


My crank sproket is being a bitch, would it be a good idea to get a torch and heat it up a bit to help pull it off?

Anyone have any other good suggestions? I'm using part cleaner to help get it off.

Nick
97RS

  

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Replies to this topic
RE: Stuck Crank Sprocket, eclipse982nrRST, Dec-06-06 01:29 PM, #1
RE: Stuck Crank Sprocket, turbo8u, Dec-06-06 02:06 PM, #2
RE: Stuck Crank Sprocket, Collente, Dec-06-06 02:34 PM, #3
      RE: Stuck Crank Sprocket, turbo8u, Dec-06-06 02:48 PM, #4
           RE: Stuck Crank Sprocket, AdministratorStar Turbo Talon, Dec-07-06 04:54 AM, #5
                RE: Stuck Crank Sprocket, TeamDR1665, Dec-07-06 05:05 AM, #6
                     RE: Stuck Crank Sprocket, Collente, Dec-07-06 12:43 PM, #7
                          RE: Stuck Crank Sprocket, azdave, Dec-07-06 02:01 PM, #8
                               RE: Stuck Crank Sprocket, Collente, Dec-07-06 03:05 PM, #9
                                    RE: Stuck Crank Sprocket, turbo8u, Dec-07-06 04:18 PM, #10

eclipse982nrRSTDec-06-06 01:29 PM
Member since Mar 16th 2004
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#102161, "RE: Stuck Crank Sprocket"
In response to Reply # 0


          

ehh, dont know if i would presonally use a torch around the crankshaft myself. are you using an impact gun on the puller? spray some wd40 around the inside of it and then pull it off with the puller/impact...?

-MIKE-

Stroked 2.2L

  

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turbo8uDec-06-06 02:06 PM
Member since Jun 15th 2003
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#102162, "RE: Stuck Crank Sprocket"
In response to Reply # 1




          

smack it with ur cock?

_ _ _ _ _ _ _ _ _

96 Black ESi
91 Red TSI AWD (RIP)
02 WRX


"turnin wrenches for nine hours in the pouring rain, just to get the beast up and running again"

Aerospace Certified TIG welder for Precision Castparts in Portland, OR.

JoshSpair.com

  

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CollenteDec-06-06 02:34 PM
Member since Sep 20th 2002
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#102164, "RE: Stuck Crank Sprocket"
In response to Reply # 1


          

No.. My compressor is busted, but under warranty so I'll bust that out. How are you guys stopping the puller from spining the crank? I'm stopping it with 2 bolts but they're bending.. works, but not that well.

Damn, I thought it was a good idea emoji

Nick
97RS

  

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turbo8uDec-06-06 02:48 PM
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#102165, "RE: Stuck Crank Sprocket"
In response to Reply # 3
Dec-06-06 02:50 PM by turbo8u



          

nick, take off the oil pan if its still on...use the wooden end of a hammer to jam it into the crank and use it to stop the crank from turning.

heat up the pulley on the INSIDE, try not to make the flames go through the holes there and melt the front main seal on the oil pump. My guess is youre replacing all that shit anyway, so roast it.

use a steering wheel puller and 3 8mm hardened bolts (if i remember right theyre 8mm) with fat washers.

its still likely going to be a bitch, ive even used a cutoff wheel and cut into the pulley (this frees tension and also puts in helpful heat) but obviously, you dont re-use that part.

it'll come off, but a 3 jaw isnt going to work...it just breaks the sprocket from what ive seen. get situated with the steering wheel puller on the sprocket, add some tension and then put it heat with a propane torch. PB blaster will help you break any surface rust thats there.

and if all else fails, smack it with ur cock

_ _ _ _ _ _ _ _ _

96 Black ESi
91 Red TSI AWD (RIP)
02 WRX


"turnin wrenches for nine hours in the pouring rain, just to get the beast up and running again"

Aerospace Certified TIG welder for Precision Castparts in Portland, OR.

JoshSpair.com

  

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AdministratorStar Turbo TalonDec-07-06 04:54 AM
Member since Oct 21st 2003
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#102169, "RE: Stuck Crank Sprocket"
In response to Reply # 4




          

they are 6mm bolts.

  

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TeamDR1665Dec-07-06 05:05 AM
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#102170, "RE: Stuck Crank Sprocket"
In response to Reply # 5


          

Originally posted by Star Turbo Talon
they are 6mm bolts.


And it's a bitch no matter how you look at it. M6x1.0 if I remember right.

Good luck, Nick.

  

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CollenteDec-07-06 12:43 PM
Member since Sep 20th 2002
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#102174, "RE: Stuck Crank Sprocket"
In response to Reply # 6


          

you're right b.. it was a bitch finding m6x1's that were long enough.

but "How are you guys stopping the puller from spining the crank?"



Nick
97RS

  

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azdaveDec-07-06 02:01 PM
Member since Nov 25th 2003
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#102175, "RE: Stuck Crank Sprocket"
In response to Reply # 7


          

This pulley was on there tighter than ANY pulley I have encountered in recent history. Here was my setup.



I used an impact gun to tighten the puller but I have also used a wrench or bar stuck in the bolts to keep it from spinning.


  

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CollenteDec-07-06 03:05 PM
Member since Sep 20th 2002
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#102178, "RE: Stuck Crank Sprocket"
In response to Reply # 8


          

That's exactly what I was looking for, thx Dave. I have two big bolts in the 4th slot of the puller attempting to hold the crank in place... SUCKS! oh wells..

Thx guys!


Nick
97RS

  

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turbo8uDec-07-06 04:18 PM
Member since Jun 15th 2003
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#102179, "RE: Stuck Crank Sprocket"
In response to Reply # 9
Dec-07-06 04:23 PM by turbo8u



          

Originally posted by Collente
That's exactly what I was looking for, thx Dave. I have two big bolts in the 4th slot of the puller attempting to hold the crank in place... SUCKS! oh wells..


Nick....dude I already explained this if you read what i wrote...


Originally posted by turbo8u
use a steering wheel puller and 3 bolts and fat washers. heat with a propane torch. PB blaster will help you break any surface rust thats there. and if all else fails, smack it with ur cock


nutshell

keep the crank still by wedging the wooden end of a hammer in the crank and crankcase



also, use a good puller, or your threads are going to die hard. with an impact you'll notice the 6mm bolts starting to bend too. You might have to wedge that too to keep it from turning with the screw. the impact will make it worse, and too much bending you'll shear the 6mm bolts. then you're in for some real fun.

see all the surface rust on Daves picture right there at the joint? PB that shit...let it sit....add heat and once it pops, it should come off fairly easy




_ _ _ _ _ _ _ _ _

96 Black ESi
91 Red TSI AWD (RIP)
02 WRX


"turnin wrenches for nine hours in the pouring rain, just to get the beast up and running again"

Aerospace Certified TIG welder for Precision Castparts in Portland, OR.

JoshSpair.com

  

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