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If you havent replaced your head gasket, DO IT. Mine wasn't leaking very bad when I pulled it off, but what I found when I looked at the block made me wanna barf. The gasket had actually deformed so that it was blocking a lot of the area in the water jackets and also some of the oil jackets as well. I will have pictures of it soon so you can see what I am talking about, but its baaaaad. I'm surprised I wasnt overheating all the time. I'm also wondering if the restriction in the oil jackets is what caused all the blow-by I was beginning to get since the oil couldnt drain properly from the head...
On a positive note, after 92000 miles, 12000 of which were turbo'd, the block looked almost immaculate. I also ran 12 psi on it for a week before I pulled it out. There was no visible wear in 3 of the cylinder walls and only extremely slight vertical lines in cylinder #4. You could still see the factory swirl marks in all of the cylinders. I have yet to tear that block down to look at the guts, but when I do, I'll let you know how it looks.
I should have my head back today from getting the valve job, I got the right clutch and flywheel in the mail yesterday, and I should have my intake mani back today or tomorrow with the bosses welded in. If all goes well, then I should have it up and running on sunday... *keeping fingers x'd*
Matt 1995 Eclipse GS 2.0L, S16g Turbo, 8 Injectors, 26psi
1998 Eclipse GSX 2.3L Stroker, AEM EMS Converted to Speed Density, FP3065 Turbo, 35psi , and so on...
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