I just need to know the steps to remove and install a new oil pan. Do I need to remove anything like the Exhaust pipe that runs under it or do anything besides unbolting it. or will it slid out if you just unbolt it?
#44794, "RE: Help installing new oil pan" In response to Reply # 0
ive heard you must remove the exhaust downpipe. drain old oil completely, remove frame crossmember, undo old pan, remove any old gasket, lay new gasket on pan , i think you put a bead or 2 of liquid gasket on it, press up, install bolts in an opposite diagonal pattern. i dont know the torque specs. reinstall crossmember, install downpipe. start up for a couple minutes, turn off, check for leaks. hope that helps later bro chris
#44801, "RE: Help installing new oil pan" In response to Reply # 1 Feb-19-03 06:57 AM by KTECLIPSE
Make sure that you clean the bottom of the block where the pan mounts and the lip on the oil pan where the gasket goes to get a good seal. I've heard that the original Mitsubishi gaskets do not need sealant when bolting them on but I always put some sealant on both sides of the gasket to ensure a good seal. The sealant also helps to prevent the gasket from sliding around so that you don't have to worry about the gasket not lining up with the bolt holes.
Items that need to be removed: Drail Oil *important* Oil Filter (makes it easier - should be changed anyways since you are changing the oil) Downpipe (careful with the O2 sensor) Front Crossmember (5 bolts) Oil Pan
Also, make sure when you tighten up the oil pan that you do it evenly. I snug them all up first and then tighten them, so that you apply consistent pressure to the gasket.
The install job is very easy but time consuming. I have done it many times now but you want to make sure everything is nice and clean before sealing it up.
#44809, "RE: Help installing new oil pan" In response to Reply # 2
It is possible to not take off the cross member and also not to take off the dp. I know because I did it Im sure it would be easier to do it the other way, but I really had no problem.
Nick 97RS OBX Headers, OBX CAI, OBX Cat-Back, 8%tint,Walbro High flow pump, Accell wires/plugs, Custom interior, Upper Strut Bar, Kenwood/pioneer stereo. Old: Custom IHI Stage2 In about a week: NX75 shot, AFX Ecu
#44834, "RE: Help installing new oil pan" In response to Reply # 5
I also did not remove the cross member. Only thing about keeping the crossmember on is it makes getting to a couple bolts a lil tougher, but still easier than dealing w/ removing the crossmember IMO.
#44852, "RE: Help installing new oil pan" In response to Reply # 6
If you want to leave the downpipe and crossmember, you will probably need to remove the pickup from the block. This will allow it to slide out without any problem. It's only 1 bolt, so no worries. -=B-=