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Top 2GNT Technical Turbo/Nitrous Tech topic #1001
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Subject: "ARGH did u need to cut the upper i/c pipe for the star stage 2?" 1 | 2 | Previous topic | Next topic
95ESiJan-17-01 04:40 AM
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#1001, "ARGH did u need to cut the upper i/c pipe for the star stage 2?"


          

Did anybody need to shorten the upper i/c pipe (from the intercooler) that comes with the star stage 2?? I can't seem to get the pipes from the turbo to the FMIC to fit!! argh argh

I notice that if I cut like 4 cm off the end of that straight i/c pipe it just might fit.

What can I use to easily cut this chromed i/c pipe? Heeeelp..



l e o n

  

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Global Ruler Of All ThingsDarkOneJan-17-01 05:00 AM
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#1002, "RE: ARGH did u need to cut the upper i/c pipe for the star stage 2?"
In response to Reply # 0




          

I didn't have to cut any of my pipes ... I did however have to hack off about 3/4 of the splash guard on the drivers side to route the piping. If you really feel you have to cut the pipe, use a hacksaw, bandsaw, or brick cutter. Remember, though, if you cut the end off that pipe, you're going to lose the little rib in it that keeps it from sliding past the hose clamp, and could result in a leak that you can't fix.

-DarkOne
I'm so bad, i should be in detention.


______________________________
If a sentence found online has 35% misspellings or greater and includes at least two racially charged expletives, chances are it is a YouTube comment.

'95 Eclipse TurboGS (garage deco)
'95 TSi AWD (restoring a survivor)
'97 Talon ESi-T (poor impulse control)
'99 Eclipse RS-T (daily beater)
'13 Evo X (mostly stock)
'17 Sienna (Middle Aged Dad Mobile)



Factory Service Manuals: http://nawdu.de/files/

  

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95ESiJan-17-01 05:18 AM
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#1003, "RE: ARGH did u need to cut the upper i/c pipe for the star stage 2?"
In response to Reply # 1


          

how can I get back that rib short of getting it cut and welded back on...

I really can't seem to fit this last piece...perhaps a longer 90 degree rubber elbow would do the trick. Do they make such things??


l e o n

  

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95ESiJan-17-01 05:24 AM
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#1004, "RE: ARGH did u need to cut the upper i/c pipe for the star stage 2?"
In response to Reply # 0


          

OK Maybe I'm doing this wrong or something...

Does the tube leading to the throttle body go on the bottom or top of the i/c ? I just matched the pipe diameter sizes and put it to the bottom. That's right, right?



l e o n

  

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Global Ruler Of All ThingsDarkOneJan-17-01 05:35 AM
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#1005, "top, i think."
In response to Reply # 3




          



-DarkOne
I'm so bad, i should be in detention.


______________________________
If a sentence found online has 35% misspellings or greater and includes at least two racially charged expletives, chances are it is a YouTube comment.

'95 Eclipse TurboGS (garage deco)
'95 TSi AWD (restoring a survivor)
'97 Talon ESi-T (poor impulse control)
'99 Eclipse RS-T (daily beater)
'13 Evo X (mostly stock)
'17 Sienna (Middle Aged Dad Mobile)



Factory Service Manuals: http://nawdu.de/files/

  

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95ESiJan-17-01 06:26 AM
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#1006, "RE: top, i think."
In response to Reply # 4


          

<from wyatt's turbo pics>


So the top pipe leads to the throttle body, and the bottom one leads to the turbo?



l e o n

  

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Global Ruler Of All ThingsDarkOneJan-17-01 07:26 AM
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#1007, "RE: top, i think."
In response to Reply # 5




          

I'll go look at my setup here after a while and let you know how i did it.


-DarkOne
I'm so bad, i should be in detention.


______________________________
If a sentence found online has 35% misspellings or greater and includes at least two racially charged expletives, chances are it is a YouTube comment.

'95 Eclipse TurboGS (garage deco)
'95 TSi AWD (restoring a survivor)
'97 Talon ESi-T (poor impulse control)
'99 Eclipse RS-T (daily beater)
'13 Evo X (mostly stock)
'17 Sienna (Middle Aged Dad Mobile)



Factory Service Manuals: http://nawdu.de/files/

  

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MWCJan-17-01 07:41 AM
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#1008, "RE: Top one goes to the turbo"
In response to Reply # 6


          

LAST EDITED ON 17-Jan-01 AT 01:05 PM (PST)

SEE YA!!!!!!!!!MWC
http://smkn95eclipsemwc.homestead.com/mainpage.html

  

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95ESiJan-17-01 08:08 AM
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#1009, "RE: Top one goes to the turbo"
In response to Reply # 7


          

ARGHHHH
It won't fit if that's the case....
that top straight pipe on the i/c is a bit too long.....


l e o n

  

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Global Ruler Of All ThingsDarkOneJan-17-01 08:26 AM
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#1010, "RE: Top one goes to the turbo"
In response to Reply # 8




          

LAST EDITED ON 17-Jan-01 AT 01:40 PM (PST)

So loosen the end where it's clamped to the intercooler, back it out a little, reclamp it, and make it fit. Also try moving the pipe further out in the rubber 90 degree bend until you have clearance. it'll eventually fit. Intercooler installs are a bitch. I had to rip out about two tonnes of plastic from my front end to route my piping and to make room for the intercooler.

remember: "If it jams, force it. if it breaks, well, it needed to be replaced anyway"


-DarkOne
I'm so bad, i should be in detention.

______________________________
If a sentence found online has 35% misspellings or greater and includes at least two racially charged expletives, chances are it is a YouTube comment.

'95 Eclipse TurboGS (garage deco)
'95 TSi AWD (restoring a survivor)
'97 Talon ESi-T (poor impulse control)
'99 Eclipse RS-T (daily beater)
'13 Evo X (mostly stock)
'17 Sienna (Middle Aged Dad Mobile)



Factory Service Manuals: http://nawdu.de/files/

  

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VendorHRCJan-17-01 08:56 AM
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#1011, "RE: Top one goes to the turbo"
In response to Reply # 9




          

This may help:

If you do end up needing to shorten the tube, instead of just trimming off the excess, take a section out of the pipe between the beaded end and the first bend. You can then weld the remaining parts back together. This will enable you to retain the bead on the end so the hose will not slip off under boost. Don't attempt to run without this bead, as the hose will continue to pop off at the most inconvenient times (like when you are waxing a Camaro).

You can also just cut off the excess and restore the tube bead by welding a bead all the way around the tube at its end. Now, the weld bead will retain the hose connection.

My preference is the first way.

Bill Hahn Jr.
98 RS Turbo: 10.87 @ 136 MPH
HRC Stage V with N20
Nation's Fastest Street FWD 2G DSM
www.turbosystem.com

  

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