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Forum nameTurbo/Nitrous Tech
Topic subjectA Sneak peak at what lies beneath the surface!
Topic URLhttps://forums.2gnt.com/dcboard.php?az=show_topic&forum=i8&topic_id=104179
104179, A Sneak peak at what lies beneath the surface!
Posted by Star Turbo Talon, Aug-30-08 03:54 PM


Expected manifold completion 09-15-08
104180, RE: A Sneak peak ant while lies beneath the surface!
Posted by eclipse982nrRST, Aug-30-08 03:58 PM
Like I told you in Chat, its craziness loooking Terry.

Awesome job, cannot wait to see it all welded up.

I just hope it flows good with all those bends.
104181, RE: A Sneak peak ant while lies beneath the surface!
Posted by Star Turbo Talon, Aug-30-08 04:04 PM
almost done. I have to plumb the wastegate, thats ITTTT
104182, RE: A Sneak peak ant while lies beneath the surface!
Posted by eclipse982nrRST, Aug-30-08 04:08 PM
Originally posted by Star Turbo Talon
almost done. I have to plumb the wastegate, thats ITTTT


WTF, Then why 9-15 ?
104183, RE: A Sneak peak ant while lies beneath the surface!
Posted by Star Turbo Talon, Aug-30-08 04:13 PM
I need to order the material yet!
104184, RE: A Sneak peak ant while lies beneath the surface!
Posted by cs82685, Aug-30-08 04:59 PM
Most ridiculous looking manifold EVER. It does look cool, but I think I'd really just rather a shortie like the one Peachy made for Mark (unless of course you needed to move the mounting location of the turbo for some reason. Is it equal length?
104185, RE: A Sneak peak ant while lies beneath the surface!
Posted by Star Turbo Talon, Aug-30-08 05:18 PM
it is true equal length. I made it for me so i dont care what you would rather have!
104186, RE: A Sneak peak ant while lies beneath the surface!
Posted by bullettdsm, Aug-30-08 05:26 PM
Originally posted by Star Turbo Talon
it is true equal length. I made it for me so i dont care what you would rather have!
Lol

Spool much? And where's the fuckin Ant?

Nice work, a bit of labor and angle figuring in there. Big fan of equal length :thumbsup
104187, RE: A Sneak peak at while lies beneath the surface!
Posted by Star Turbo Talon, Aug-30-08 05:35 PM
Like a guy at work said....if a piece of shit LOG will work, anything will!
104188, RE: A Sneak peak at while lies beneath the surface!
Posted by taclipse, Aug-30-08 08:31 PM
:thumbsup
104189, RE: A Sneak peak at while lies beneath the surface!
Posted by susafuss, Aug-30-08 08:41 PM
Sweet jesus, nice work terry.
104190, RE: A Sneak peak at while lies beneath the surface!
Posted by cs82685, Aug-31-08 02:27 AM
Originally posted by Star Turbo Talon
it is true equal length. I made it for me so i dont care what you would rather have!


I'm not discrediting it, it's obvious there's some serious time into the design and fab of it. I'm just a bit on the lazier side so I think if I could weld and wanted to make a manifold I'd keep it simpler. At the same time it would be awesome to make a mani that looked like that and when asked about it be able to say that you actually made it. Props on the work, can't wait to see the final product!
104191, RE: A Sneak peak at while lies beneath the surface!
Posted by 420agreenvilleSC, Aug-31-08 05:48 AM
i have no idea how that'll fit. im having trouble picturing it
104192, RE: A Sneak peak at while lies beneath the surface!
Posted by Star Turbo Talon, Aug-31-08 10:49 AM
Originally posted by 420agreenvilleSC
i have no idea how that'll fit. im having trouble picturing it


It fits perfect but it requires the fans to be in front and the heater pipe removed


More picts:










After final prep of the flange (belt sander) the flange has almost zero warp. I did pretty decent on the heat control of the flange.
104193, RE: A Sneak peak at while lies beneath the surface!
Posted by quicksilver99, Aug-31-08 12:37 PM
looks like my email was A bit late.... lookin good. have you figured out the length of the runners? I've had great success with pulse tuning and helping spool times/boost threashold. I thought Mine was crazy lookin but I think thats a little more extreme. It's hard to get ppl to understand, but curves have little effect on the flow when there's the energy of sound pushing things along.
104194, RE: A Sneak peak at while lies beneath the surface!
Posted by Star Turbo Talon, Aug-31-08 01:59 PM
Thanks Mark. The runners are 16" with a 1/4" variance.

The heat email i sent you, the way i battled that was to take the long way around it and weld short bursts letting the flange cool before i did another. If you sent me an email i do look forward to readign it though. Not the most efficient way but it worked well and I took care of some cleaning on the daily driver..lol

As far as resistance due to the bends, your saying the resistance offect by the pipe is defeated by the sound wave created by the exhaust pulse?

My original concept was to keep itr simple but after 3 hours of fitting the runner 4, i couldnt help it but try to make it as twisted and apealling to the eyes as i could.

Josh (turbo8u), regarding our previous discussion.....my issue was surface contamination caused by poor gas flow. Tungsten too far out mainly and a very small cup.
104195, RE: A Sneak peak at while lies beneath the surface!
Posted by Flipboi89, Sep-01-08 06:29 AM
lol you must have alot of time on your hands lol. gj none the less
104196, RE: A Sneak peak at while lies beneath the surface!
Posted by turbo8u, Sep-01-08 06:33 AM
sweet Terry, yea the wide ass belt sander is necessary for things like that. glad it worked out for you :thumbsup

Originally posted by Star Turbo Talon
Josh (turbo8u), regarding our previous discussion.....my issue was surface contamination caused by poor gas flow. Tungsten too far out mainly and a very small cup.


try and weld some Titanium and let me know how it works out for you :cheers

104197, RE: A Sneak peak at while lies beneath the surface!
Posted by quicksilver99, Sep-01-08 08:43 AM
Originally posted by Star Turbo Talon
As far as resistance due to the bends, your saying the resistance offect by the pipe is defeated by the sound wave created by the exhaust pulse?


It's still something I'm experimenting with, but yes. The sound energy can be harnessed with a Turbo manifold just like with a N/A header. And My work with 2-stoke's and bike motors has shown that bends and curves can have little effect when the sound energy is there. I'm still trying to single out the effects and find an exact science to it, but from what evidence I have collected so far from hours of dyno testing there seams to be quite a bit of untapped potential within a manifold design that could prove to result in substantial power gains. Wether it be straight or with many curves. I'll try to take the numbers you gave along with what info I can get from studying your pics and see what kind of results your manifold might produce as far as effecting the turbo. I'll send you an IM when I get it all figured out and hopefully we can compare the numbers with how the mani reacts on your car. If you wouldn't mind your manifold becoming a part of my statistics that is...
104198, RE: A Sneak peak at while lies beneath the surface!
Posted by eclipse RS-T, Sep-01-08 11:48 AM
Cant wait to see pics of it mounted on your motor, keep up the good work.!
104199, RE: A Sneak peak at while lies beneath the surface!
Posted by Star Turbo Talon, Sep-01-08 01:05 PM
i replied to your email, if you want i can even send the manifold to you when i finish the wastegate ports.

Terry
104200, RE: A Sneak peak at while lies beneath the surface!
Posted by ez, Sep-01-08 05:26 PM
Wow Terry. When did you get all this skill? That is crazy work!

So does anyone have linkys to real-world performance comparisons of equal-length vs log? I've always been curious as to how effort like this pans out in terms of performance
104201, RE: A Sneak peak at while lies beneath the surface!
Posted by Star Turbo Talon, Sep-01-08 06:28 PM
Erik, there is a lot i do in my spare time, you guys just dont know it.
104215, RE: A Sneak peak at while lies beneath the surface!
Posted by quicksilver99, Sep-02-08 04:40 PM
Originally posted by ez
So does anyone have linkys to real-world performance comparisons of equal-length vs log? I've always been curious as to how effort like this pans out in terms of performance


There's not much online thats easily available except for some posted or advertised dyno results. But ask any tuner, especially someone with a dyno, the evidence is in the results. It can be found, but takes some searching. If you want to really discuss it, start a new post. Thats why we're here.
104229, RE: A Sneak peak at while lies beneath the surface!
Posted by stracer107, Sep-06-08 07:44 PM
crazy looking must have a lot of time in it. I hope it all works out for you.
104230, RE: A Sneak peak at what lies beneath the surface!
Posted by 2GeclipseRS, Sep-06-08 08:32 PM
Originally posted by Star Turbo Talon
Expected manifold completion 09-15-08


I'm calling you "daddy" from now on.

Looks to be better quality than peak boost but lesser than full race.

Either way, that's fucking dope.

What are you hanging off the end of it?
104232, RE: A Sneak peak at what lies beneath the surface!
Posted by Star Turbo Talon, Sep-06-08 09:46 PM
"better than....less than"....... what are you talking about?

The turbo i am hanging off it is harder to fit than the manifold.
104233, RE: A Sneak peak at what lies beneath the surface!
Posted by djtrickee, Sep-07-08 10:25 AM
Originally posted by Star Turbo Talon
"better than....less than"....... what are you talking about?


Lol. He speaks Honda so who knows WTF he's talking about.