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Forum name4G63 Tech
Topic subjectbroken exhaust manifold bolts
Topic URLhttps://forums.2gnt.com/dcboard.php?az=show_topic&forum=i67&topic_id=13023
13023, broken exhaust manifold bolts
Posted by qc dsm tsi, Aug-06-03 07:28 PM
i have a 90 TSi and 2 of my exhuast manifold bolts that connect to the block are broken. They stick out just a little, enough to fit a wrench on. I was wondering how hard it would be to back the studs out and replace them?

PS ive tried searching but couldnt find anything.

Thanks in advane
13024, RE: broken exhaust manifold bolts
Posted by Jeff_99gs, Aug-07-03 04:18 AM
As long as you have something to grab onto you are fine. You can get the studs from www.buschurracing.com for pretty cheap.
13025, RE: broken exhaust manifold bolts
Posted by qc dsm tsi, Aug-07-03 12:31 PM
thanks a bunch, i think im going to start the project this weekend!!!
13026, RE: broken exhaust manifold bolts
Posted by HybriDSM, Aug-08-03 07:11 AM
Advice. Every night before you go to bed, or even a couple of times a day for a few days, spray the studs you want to take out with a crapload of wd40 or something similar to make them as easy as possible to get out. You'll be thankful when they just thread out as opposed to breaking off the little bit you have to hold on to.

Being patient in doing this will make your life much easier.
13027, RE: broken exhaust manifold bolts
Posted by Jeff_99gs, Aug-08-03 09:18 AM
^^^Werd.
13028, RE: broken exhaust manifold bolts
Posted by icedout, Aug-09-03 01:50 PM
i had the pleasure of doing helicoils for two bolts that broke off in the head...... took a few hours to do but it is all worth it now...