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Forum nameHandling/Suspension
Topic subjectReplacing brake booster
Topic URLhttps://forums.2gnt.com/dcboard.php?az=show_topic&forum=i6&topic_id=27901
27901, Replacing brake booster
Posted by xcasbonx, Sep-07-05 05:47 AM
Has anyone had to remove/install one of these? I know some have, and I have a little bit of an idea where to get started, but how much of a pain in the ass is this really to do? I'm replacing this because the person I bought the car off of drilled a hole through his firewall and went right through the booster. :wallbash

Any help/tips, what to look out for etc...would be greatly appreciated. Thanks.


http://www.dsmregistry.com/detail.php?carid=1030
27902, RE: Replacing brake booster
Posted by DR1665, Sep-07-05 06:00 AM
Heh. You know my take on it, but I'll jot it down here for future search usage. :thumbsup

When I removed that thing, the firewall and dash were all that was left of the car. It was a bit on the frustrating side. What you can see from the engine bay is a larger, UFO-shaped thing, but there is a shaft that goes through the firewall and connects to the brake pedal assembly. It is bolted to the car from inside the cabin, up under the dash.

I suspect you will need to remove the ASD/Fuel relays, clutch master, a couple resevoirs, and the battery in the least. I bet it takes some work to get it out once you've made sure that it is both unbolted from the pedal assy and firewall.

Have fun with it, Cas. :thumbsup

EDIT:
The harder I make it sound, hopefully, the easier it will actually be. :P
27903, RE: Replacing brake booster
Posted by xcasbonx, Sep-07-05 06:34 AM
Thanks B :thumbsup.

Anyone else is welcome to join/add to the discussion. I'm going to try to tackle this tonite after work.


http://www.dsmregistry.com/detail.php?carid=1030
27904, RE: Replacing brake booster
Posted by wite96gs, Sep-07-05 07:39 AM
it's a bit of a PITA, not impossible though. there is a LOT of stuff in the way and very little room to manuever a ratchet around. Just be patient and you'll get it done. One peice of advice I can give you is to disconnect everything else and then disconnect the unit from the firewall last, it'll make your day a littl bit easier. good luck



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the first solution that comes to mind for any new problem with my car usually involves a can of gas and a match.....:wallbash
27913, RE: Replacing brake booster
Posted by xcasbonx, Sep-08-05 04:18 AM


I owned that son of a bitch last night. You can see where the previous owner drilled a hole right into the bitch. Took me about 30-40 mins to get it out. Main PITA was a couple hardlines being in the way, and getting a ratchet up inside under the dash to get the 4 main bolts holding the unit in.

Had to remove the clutch master and brake fluid resovoir, disconnect 2 hardlines and a bracket holding 3 hardlines together just below the brake booster. Inside under the dash, you need to remove the cotter pin that connects to the brake pedal, then remove the 4 nuts. You're done.


http://www.dsmregistry.com/detail.php?carid=1030
27914, RE: Replacing brake booster
Posted by DR1665, Sep-08-05 06:29 AM
Originally posted by xcasbonx

Word to your mother, Cas. :thumbsup

27917, RE: Replacing brake booster
Posted by wite96gs, Sep-08-05 08:11 AM
Originally posted by xcasbonx



I couldn't have said it any better myself


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the first solution that comes to mind for any new problem with my car usually involves a can of gas and a match.....:wallbash