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Forum name4G63 Tech
Topic subject4g63 leak down test results - what do you think?
Topic URLhttp://forums.2gnt.com/dcboard.php?az=show_topic&forum=67&topic_id=13181
13181, 4g63 leak down test results - what do you think?
Posted by ez, Dec-31-69 06:00 PM
Normally I always fix these things myself, but my dad and the GST in question are in another state at the moment. With those of you who have 4g63 experience, what do you make of the leak down test results below?

This is my dad's email:
_________________________
On Wed my car indicator light came on with "check engine" and it started to run real rough. I took it in to a mitsu mechanic and he diagnosed it as the #2 cylinder compression was 130 psi, #1 was 160 psi, #3 165 and #4 170 psi. So leak down on the #2 cylinder is 87%. Normal compression should be 178 psi and minimum is 133 psi. Maximum allowable difference on cylinder compression is 14 psi. He recommends a valve job with new plugs and wires. Cost $1795. What do you think?
_______________________

I told him to replace the plugs and wires himself, and get back to me. It sounds as if the problem is acute, essentially eliminating an acute issue with the valves that requires a valve job STAT.
13182, RE: 4g63 leak down test results - what do you think?
Posted by Star Turbo Talon, Dec-31-69 06:00 PM
Unless he verified the leakage is in the valves, I would wait.

You need the results of where the 13% is going. if its getting past the rings then a valve job wont do anything for you.
13183, RE: 4g63 leak down test results - what do you think?
Posted by Locke_db, Dec-31-69 06:00 PM
Also, I wouldn't ever pay $1800 for a valve job.
13184, RE: 4g63 leak down test results - what do you think?
Posted by ez, Dec-31-69 06:00 PM
Yea I'd rather buy an entire 2g for that much.

The way he describes it, it reminds me of when the balancer belt was off a tooth (a botched timing belt change was the culprit).

I suppose a clogged injector could cause the same symptoms.
13185, RE: 4g63 leak down test results - what do you think?
Posted by Star Turbo Talon, Dec-31-69 06:00 PM
No the car has a cylinder pressure related problem. Headgasket might be the cause, rings, valves could all be possabilities
13186, RE: 4g63 leak down test results - what do you think?
Posted by ryan95eclipse, Dec-31-69 06:00 PM
1800 dollars is extreme for any type of OEM head work. If that is the case why not buy a replacement OEM head from ebay for under 300 bucks with the money to build it if you wanted to,


But I agree with "Star Turbo Talon" it could be a number of things.


Are you smoking or making any new noises during idle or while its rev'd up?
13187, RE: 4g63 leak down test results - what do you think?
Posted by Star Turbo Talon, Dec-31-69 06:00 PM
1800 is not unrealistic. What they are more than likely quoting is a complete head job. Most often what shops will do with a head gasket job is replace the HG, Mill and do a complete Head rebuild. Your looking at valve grinding, possible guide replacement or knurling of any valve stems that are out of spec, seal replacement, top end gasket set, and they may be factoring in a new timing belt as well. When they do a complete job that eliminates all possabilities of the problem being in the top end.



4G63 Top end Gasket set is 248.02 MSRP.
HG job specs out at 4-6 hours book time (most shops are 80.00/HR) - 480.00
Valve job will range from 160.00-300.00 depending on what kind of grind is done
Milling is another 60.00/HR (To mill .010 they will hit you for 1 hour)
Tanking the head after milling is usually another 60.00
Valve guides range from 30.00 each + depending on type of guide used
Valve replacemnt must be considered for valves that are worn
Intake Valve - 29.88
Exhaust Valve - 22.97

Without considering any valve replacement, seat replacement, guide replacement you looking at almost 1200.00 alone. A quote will represent the worst case if a good shop is putting the quote together. Its easy to give you the car with a lower bill but if they quote you 1200.00 and find out 1/2 the valves need to be replaced with guides ect thern you are going to argue that it shouldnt cost you a dime more since the initial quote was 1200.00. The only way to get a 100% accurate quote is to pull the head apart and measure everything to see how much repair it really needs.

A shop that quotes a HG replacement alone and ignores a head with 100K+ miles is plain foolish and lazy and not giving the customer a thorough analysis of the top end. Most customers with common sense (which excludes every cheap fucking DSMer) want the car fixed and no more issues. If you have a HG job done and 1000 miles later a valve drops into the cylinder, the first thing they are going to do is blame the lazy mechanic who just put a new HG in the motor. Same would go for a mechanic who put a HG on and didnt have a fresh mill done on the head.

This topic really proves how the DSMers are 100% at fault for the cars breaking down every other weekend. Why do repair correctly when you can absolutely halfass it!

For a customer who doesnt want any issues and cant repair it himself, paying good money for a 100% done job is very reasonable. 1800.00 is a complete head rebuild job that will address any possible failure in the top end.

On my own vehicles, when a HG fails of shows signs of coolant or oil seepage, I tear the head down and measure the head surface for warpage, all guides, valves and clearances get checked. I have caught issues like early signs of Stem galling, excessive heat signs in vlaves, valve seats beginning to lift, and even signs of oilling issues that you wouldnt normally suspect. Granted the work doubled for me, I have saved a lot of catastrophic issues at the same time which as you know saves far more work down the road.


I am by no means callign Erik or his uncle cheap but how the so called "DSM community" views repairing a vehicle correctly.

At the same time a good shop will sit you down and go through an estimate with you and show the best scanario and the worst scenario. I have spent hours discussing issues with customers for symptoms that were pointing at internal engine issues and most of the time that prepared them for the final bill and when shown where all the money went they realized they werent getting swindled. I have even offered to have costomers stop in periodically to see the work being done on jobs where the bill was very high so they could see just how much work is involved. Thats the benefit of not working for a dealership.

Terry
13197, RE: 4g63 leak down test results - what do you think?
Posted by ez, Dec-31-69 06:00 PM
Update: It was electronic. Evidentially a new ECU and coil fixed the symptoms, and she runs as good as ever.
13198, RE: 4g63 leak down test results - what do you think?
Posted by bullettdsm, Dec-31-69 06:00 PM
Originally posted by ez
Update: It was electronic. Evidentially a new ECU and coil fixed the symptoms, and she runs as good as ever.

Wow, you can fix poor compression with a new coil and ECU? Damn, I wish I knew that. I could have saved a whole lotta time over the years, lol.

I'm guessing their comp test wasn't accurate?

13237, RE: 4g63 leak down test results - what do you think?
Posted by PinkPixi, Dec-31-69 06:00 PM
It all sounds Fishy to me.

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